Maintenance Planning Scheduling and Coordination

Author: Don Nyman
Publisher: Industrial Press Inc.
ISBN: 0831131438
Release Date: 2001-01-01
Genre: Technology & Engineering

Well-planned, properly scheduled, and effectively communicated jobs accomplish more work, more efficiently, and at a lower cost. This work will disturb operations less frequently, and be accomplished with higher quality, greater job satisfaction, and higher organizational morale than jobs performed without proper preparation. Maintenance Planning, Scheduling Coordination focuses on and deals specifically with the preparatory tasks that lead to effective utilization and application of maintenance resources. It is a vital training document for planners, an educational document for those to whom planners are responsible, and a valuable guide for those who interface with the planning and scheduling function and are dependent upon the many contributions of planning and scheduling operational excellence.

Maintenance Planning Coordination and Scheduling

Author: Don Nyman
Publisher: Industrial Press
ISBN: 0831134186
Release Date: 2010
Genre: Business & Economics

The key to achieving maintenance and reliability excellence is nothing new. It has always been and still remains: get the basics right and make reliability a goal of the entire organization. Well-planned, effectively communicated, and properly scheduled maintenance jobs accomplish more work, more efficiently, and at lower cost. Work prepared in this fashion disturbs operations less frequently, requires less equipment downtime, and is accomplished with higher quality---which in combination equal reliability. Without proper coordination and scheduling, the crucial proactive routines optimized through other vital techniques (RCM, Predictive Maintenance, and Condition-Based Maintenance) most likely will not be performed when due. Therefore, regardless of size, every organization must prepare for effective execution of its maintenance and reliability workload. This book thus deals specifically with preparatory tasks that lead to effective utilization and application of maintenance, resources in order to achieve the level of reliability essential to an organization's business objectives. It comprehensively examines the job preparation process from job scoping and planning, to determination of material requirements, estimation of labor requirements and job duration, coordination of all involved parties, and job scheduling. Related metrics are included. In this new edition the authors have drawn from their more recent real-world experience and writings to futher clarify the posture of Planning & Scheduling within Reliability Centered Maintenance. Additionally, there is: expanded focus on the proactive culture and environment that senior management must nurture throughout the organization; a new chapter that enumerates prerequisites to effective Planning, Coordination, and Scheduling; an expanded Scheduling chapter that includes a "debate" comparing two popular approaches to the scheduling and achievement of Schedule Compliance; and a significantly expanded Material Support chapter. This book is a vital training document for planners, an educational document for those to whom planners are responsible, and a valuable guide for everyone who interfaces with the planning and scheduling function and is dependent upon the many contributions of planning and scheduling to operational excellence. Anyone who will absorb- not just read- the contents of this book, and adhere to its prescription for planning and scheduling success will be well along the pathway to world-class maintenance and reliability.

Maintenance Planning and Scheduling Handbook 3 E

Author: Richard (Doc) Palmer
Publisher: McGraw Hill Professional
ISBN: 9780071784122
Release Date: 2012-09-12
Genre: Technology & Engineering

The fully updated industry-standard guide to maintenance planning and scheduling Written by a Certified Maintenance and Reliability Professional (CMRP) with more than three decades of experience, this thoroughly revised resource provides proven planning and scheduling strategies that will take any maintenance organization to the next level of performance. The book covers the accuracy of time estimates, the level of detail in job plans, creating schedules, staging material, utilizing a CMMS, and more, all designed for increasing your workforce without hiring. Maintenance Planning and Scheduling Handbook, Third Edition features major additions to the business case for planning and scheduling, new case studies, an expanded chapter on KPIs with sample calculations, a new chapter on successful outage management, and a new appendix illustrating how to easily conduct an in-house productivity study. New discussions reveal how the principles of planning and scheduling closely follow the timeless management principles of Dr. W. Edwards Deming and Dr. Peter F. Drucker. This comprehensive guide delivers the experience, advice, and know-how necessary to establish a world-class maintenance operation. Detailed coverage of: The business case for the benefit of planning Planning principles Scheduling principles Dealing with reactive maintenance Basic planning Advance scheduling Daily scheduling and supervision Forms and resources The computer in maintenance How planning interacts with preventive maintenance, predictive maintenance, and project work How to control planning and use associated KPIs for planning and overall maintenance Shutdown, turnaround, overhaul, and outage management Conclusion: start planning

Maintenance Planning and Scheduling

Author: Timothy C. Kister
Publisher: Elsevier
ISBN: 0080456294
Release Date: 2006-05-10
Genre: Business & Economics

This is a hands-on reference guide for the maintenance or reliability engineer and plant manager. As the third volume in the “Life Cycle Engineering series, this book takes the guiding principles of Lean Manufacturing and Maintenance and applies these concepts to everyday planning and scheduling tasks allowing engineers to keep their equipment running smoothly, while decreasing downtime. The authors offer invaluable advice on the effective use of work orders and schedules and how they fit into the overall maintenance plan. There are not many books out there on planning and scheduling, that go beyond the theory and show the engineer, in a hands-on way, how to use planning and scheduling techniques to improve performance, cut costs, and extend the life of their plant machinery. * The only book that takes a direct look at streamlining planning and scheduling for a Lean Manufacturing Environment * This book shows the engineer how to create and stick to effective schedules * Gives examples and templates in the back of the book for use in day-to-day scheduling and calculations

The Handbook of Maintenance Management

Author: Joel Levitt
Publisher: Industrial Press Inc.
ISBN: 0831133899
Release Date: 2009
Genre: Business & Economics

Now thoroughly updated to include advances in technology and thinking, this comprehensive and easy-to-understand resource provides a short review of all the major discussions going on in the management of the maintenance function.

Fundamentals of Preventive Maintenance

Author: John M. Gross
Publisher: AMACOM Div American Mgmt Assn
ISBN: 9780814426807
Release Date: 2002-01-01
Genre: Technology & Engineering

Plant engineers and maintenance managers know from experience: All manufacturing equipment will break down, often at the worst possible moment. To survive in today's lean-and-mean manufacturing environment, companies must head off these breakdowns with a preventive-maintenance management program that is both systematic and flexible -- and geared toward minimizing downtime and maximizing equipment life. Fundamentals of Preventive Maintenance provides readers with an easy-to-follow, economically sensible maintenance and workorder management program. This results-driven guidebook outlines a 7-step process for designing and implementing the program, describing what needs to be done -- and why. Designed to transform an often unwieldy program into one that can be effectively managed, it provides hands-on techniques for: -- Establishing critical scheduling protocols-- Managing the dally workorder schedule-- Developing and issuing preventive maintenance workorders-- Monitoring the program and making improvements.

Reliable Maintenance Planning Estimating and Scheduling

Author: Ralph Peters
Publisher: Gulf Professional Publishing
ISBN: 9780123982919
Release Date: 2014-11-19
Genre: Business & Economics

Written specifically for the oil and gas industry, Reliable Maintenance Planning, Estimating, and Scheduling provides maintenance managers and engineers with the tools and techniques to create a manageable maintenance program that will save money and prevent costly facility shutdowns. The ABCs of work identification, planning, prioritization, scheduling, and execution are explained. The objective is to provide the capacity to identify, select and apply maintenance interventions that assure an effective maintenance management, while maximizing equipment performance, value creation and opportune and effective decision making. The book provides a pre- and post- self-assessment that will allow for measure competency improvement. Maintenance Managers and Engineers receive an expert guide for developing detailed actions including repairs, alterations, and preventative maintenance. The nuts and bolts of the planning, estimating, and scheduling process for oil and gas facilities Step-by-step maintenance guide will provide long-term, results-based operational services Case studies based on the oil and gas industry

Turnaround Shutdown and Outage Management

Author: Tom Lenahan
Publisher: Elsevier
ISBN: 008052527X
Release Date: 2011-02-23
Genre: Business & Economics

Shutdown management is project management of a special kind: managing the repair, replacement or maintenance of critical systems. Manufacturing and process plants, computer systems, airliners, and many other systems must be regularly closed down or taken out of service for planned maintenance operations. This book provides a complete shutdown project planning guide along with a new, detailed model of excellence and step-by-step project guide. In a critical field, this book shows the maintenance manager or project leader how to get the job done correctly. * Covers all aspects of major maintenance project planning, minimizing downtime and improving maintenance schedules * Covers projects ranging from weekend overhauls through to complete plant rebuilds * With detailed checklists and a new step-by-step project guide

Managing Factory Maintenance

Author: Joel Levitt
Publisher: Industrial Press Inc.
ISBN: 0831131896
Release Date: 2004
Genre: Business & Economics

Tap into Joel Levitt's vast array of experience and learn how to improve almost any aspect of your maintenance organization (including your own abilities)! This new edition of a classic first educates readers about the globalization of production and the changing of the guard of maintenance leadership, and then gives them real usable ideas to aid in these areas. Completely reorganized so that material is presented within the context of major sections, the second edition tells the story of maintenance management in factory settings. It provides coverage of potential problems and new opportunities, what bosses really want, specifics for improvement of maintenance and production, World Class Maintenance Management revisited and revised, quality improvement, complete coverage of current maintenance practices, processes, process aids, interfaces and strategies, as well as personal and personnel development strategies. Contains a specialized glossary so users can more easily understand the specialized language of factory maintenance. Provides specific "how-to" tips and concrete techniques and examples for continuous improvement. Updates the 20 steps to world class maintenance to include the 6 areas of focus for world class maintenance. Includes a completely updated maintenance evaluation questionnaire that reflects new techniques and technologies. Breaks down and explains the three-team approach to maintenance work. Offers new sections on: managing shutdowns, craft training, and communications. Contains major revisions to the RCM discussion and includes a new discussion about PMO.

Lean Maintenance

Author: Joel Levitt
Publisher: Industrial Press Inc.
ISBN: 083113352X
Release Date: 2008
Genre: Business & Economics

Written for anyone in a leadership position in maintenance, storeroom or production, this unique book will also be found useful by vendors to the maintenance departments, including maintenance contractors, parts vendors, and various kinds of service providers. As a practical book, Lean Maintenance will take the reader on a journey from uncovering waste, designing projects to address the waste, selling the projects to management and delivering the projects. Every area in maintenance is covered, including your TPM effort, storeroom, PM tasking, work orders and computer systems. What's more, the user will be able to immediately use this book to start the process of saving money, energy, or time within just one hour! Provides examples at every step of the way to guide the reader. Includes forms and check lists for successful Lean projects. Offers the reader the ability to design and execute a savings project within a day.

Reliable Maintenance Planning Estimating and Scheduling

Author: Ralph Peters
Publisher: Gulf Professional Publishing
ISBN: 9780123982919
Release Date: 2014-11-19
Genre: Business & Economics

Written specifically for the oil and gas industry, Reliable Maintenance Planning, Estimating, and Scheduling provides maintenance managers and engineers with the tools and techniques to create a manageable maintenance program that will save money and prevent costly facility shutdowns. The ABCs of work identification, planning, prioritization, scheduling, and execution are explained. The objective is to provide the capacity to identify, select and apply maintenance interventions that assure an effective maintenance management, while maximizing equipment performance, value creation and opportune and effective decision making. The book provides a pre- and post- self-assessment that will allow for measure competency improvement. Maintenance Managers and Engineers receive an expert guide for developing detailed actions including repairs, alterations, and preventative maintenance. The nuts and bolts of the planning, estimating, and scheduling process for oil and gas facilities Step-by-step maintenance guide will provide long-term, results-based operational services Case studies based on the oil and gas industry

Plant Equipment Maintenance Engineering Handbook

Author: Duncan Richardson
Publisher: McGraw Hill Professional
ISBN: 9780071809900
Release Date: 2013-07-22
Genre: Technology & Engineering

The Best On-the-Job Guide to Industrial Plant Equipment and Systems This practical, one-of-a-kind field manual explains how equipment in industrial facilities operates and covers all aspects of commissioning relevant to engineers and project managers. Plant Equipment and Maintenance Engineering Handbook contains a data log of all major industrial and power plant components, describes how they function, and includes rules of thumb for operation. Hundreds of handy reference materials, such as calculations and tables, plus a comprehensive listing of electrical parts with common supplier nomenclature are also included in this time-saving resource. FEATURES DETAILED COVERAGE OF: Compressors * Air conditioning * Ash handling * Bearings and lubrication * Boilers * Chemical cleaning and Flushing * Condensers and circulating water systems * Controls * Conveyor systems * Cooling towers * Corrosion Deaerators * Diesel and gas turbines * Electrical * Fans * Fire protection * Fuels and combustion * Piping * Pumps Turbines * Vibration * Water treatment

Handbook of Maintenance Management and Engineering

Author: Mohamed Ben-Daya
Publisher: Springer Science & Business Media
ISBN: 9781848824720
Release Date: 2009-07-30
Genre: Technology & Engineering

To be able to compete successfully both at national and international levels, production systems and equipment must perform at levels not even thinkable a decade ago. Requirements for increased product quality, reduced throughput time and enhanced operating effectiveness within a rapidly changing customer demand environment continue to demand a high maintenance performance. In some cases, maintenance is required to increase operational effectiveness and revenues and customer satisfaction while reducing capital, operating and support costs. This may be the largest challenge facing production enterprises these days. For this, maintenance strategy is required to be aligned with the production logistics and also to keep updated with the current best practices. Maintenance has become a multidisciplinary activity and one may come across situations in which maintenance is the responsibility of people whose training is not engineering. This handbook aims to assist at different levels of understanding whether the manager is an engineer, a production manager, an experienced maintenance practitioner or a beginner. Topics selected to be included in this handbook cover a wide range of issues in the area of maintenance management and engineering to cater for all those interested in maintenance whether practitioners or researchers. This handbook is divided into 6 parts and contains 26 chapters covering a wide range of topics related to maintenance management and engineering.

Uptime

Author: John D. Campbell
Publisher: CRC Press
ISBN: 9781482252385
Release Date: 2015-07-28
Genre: Business & Economics

Uptime describes the combination of activities that deliver fewer breakdowns, improved productive capacity, lower costs, and better environmental performance. The bestselling second edition of Uptime has been used as a textbook on maintenance management in several postsecondary institutions and by many companies as the model framework for their maintenance management programs. Following in the tradition of its bestselling predecessors, Uptime: Strategies for Excellence in Maintenance Management, Third Edition explains how to deal with increasingly complex technologies, such as mobile and cloud computing, to support maintenance departments and set the stage for compliance with international standards for asset management. This updated edition reflects a far broader and deeper wealth of experience and knowledge. In addition, it restructures its previous model of excellence slightly to align what must be done more closely with how to do it. The book provides a strategy for developing and executing improvement plans that work well with the new values prevalent in today's workforce. It also explains how you can use seemingly competing improvement tools to complement and enhance each other. This edition also highlights action you can take to compensate for the gradual loss of skills in the current workforce as "baby boomers" retire.